The 200cc liquid-cooled engine requires periodic valve checks (typically every 7,500 miles). The manual not only gives you the clearance specs (Intake: 0.10–0.20 mm, Exhaust: 0.20–0.30 mm, for example) but also shows you the specific timing marks on the flywheel and cam sprocket. Mis-time this engine, and you’ll bend a valve on the first kickstart.
| Model Years | Suzuki Part Number | Title | |-------------|------------------|-------| | 2007–2016 | 99500-21040-01E | Suzuki AN200/A (Service Manual) | | 2018+ | 99011-19K00-01E | Suzuki Burgman 200 (2018 onward) | Burgman 200 Service Manual
Where to buy legally:
⚠️ Avoid free PDFs from random forums – many are missing pages, low resolution, or mislabeled for the 400/650. ⚠️ Avoid free PDFs from random forums –
The Burgman 200 (especially 2007–2017 and the newer 2018+ models) has unique CVT transmission, liquid cooling, and a complex electrical system. A factory service manual gives you: The Burgman 200 (especially 2007–2017 and the newer
Avoid generic “Haynes” or “Clymer” – for the Burgman 200, Suzuki’s own manual is far better, though sometimes harder to find.