bystronic laser error code list

bystronic laser error code list

bystronic laser error code list

Bystronic Laser Error Code List May 2026

Before diving into specific codes, it’s important to understand Bystronic’s error logic. Errors are rarely random. They follow systematic families:

By understanding this structure, you can prioritize your response. A 6xxx error might mean a door sensor is dirty; a 4xxx error could mean your helium tank is empty. bystronic laser error code list


| Code Range | Category | Description | | :--- | :--- | :--- | | 1xxx – 1xxx | Laser Source | Resonator, gas mixture, or beam path issues. | | 2xxx – 3xxx | Axis & Drive | X/Y/Z axis positioning, motors, or encoders. | | 4xxx – 5xxx | Cutting Head & Optics | Focus position, lens contamination, or nozzle collision. | | 6xxx – 7xxx | Gas & Assist Gas | Pressure too low/high, gas type mismatch, or leaks. | | 8xxx – 9xxx | Cooling System | Water flow, temperature, or chiller faults. | | 10xxx – 12xxx | Control & Software | Communication errors, software crashes, or ByVision issues. | Before diving into specific codes, it’s important to

Symptom: Machine stops mid-cut on thick steel. Analysis: The error appeared only after cutting for 1 hour. Solution: The nozzle expanded due to heat from a piercing reflection. The fix involved switching to a heavier-duty copper nozzle and increasing the piercing time to allow heat dissipation. By understanding this structure, you can prioritize your

| Error Code | Message / Meaning | Common Cause & Fix | | :--- | :--- | :--- | | E-1120 | Resonator pressure too low | Refill laser gas mixture or check pressure sensor. | | E-1215 | Laser pulse not fired | Check firing signal, high-voltage supply, or PSU. | | E-2103 | X-axis following error | Mechanical binding, bad encoder, or servo drive fault. | | E-2208 | Z-axis soft limit reached | Incorrect zero point; recalibrate cutting head. | | E-3125 | Collision detected on cutting head | Nozzle hit workpiece or sheet; re-teach head position. | | E-4022 | Capacitive sensor out of range | Dirty nozzle tip, damaged sensor cable, or wrong standoff. | | E-4510 | Lens temperature too high | Cooling water flow low; clean chiller filter or refill coolant. | | E-5120 | Assist gas pressure too low | Check tank level, regulator, or solenoid valve. | | E-6102 | Cooling water flow interrupted | Pump failure, air in system, or blocked hose. | | E-7801 | ByVision communication timeout | Restart HMI; check Ethernet cable or IPC. |